Incoming Inspection & Testing
- Perform initial electrical testing on incoming motors, generators, and rotating equipment.
- Conduct and document testing including:
- Insulation Resistance (Megger)
- Polarization Index (PI)
- Winding Resistance
- Surge Comparison Testing
- Hi-Pot Testing
- Core Loss Testing
- Rotor Testing
- Continuity Testing
- Verify equipment condition and identify potential electrical defects.
Quality Assurance Support
- Review test data for completeness and accuracy.
- Assist QA personnel with defect identification and failure investigations.
- Support root cause analysis efforts by providing accurate testing records.
- Ensure compliance with company quality procedures and customer requirements.
- Verify test results meet applicable acceptance criteria.
- Support QA personnel with initial inspection reports and final reports.
Documentation & Reporting
- Record all testing data in approved databases, travelers, and reporting systems.
- Attach supporting documents, photographs, and inspection notes to repair records.
- Generate preliminary condition reports and repair recommendations.
- Maintain traceable records of inspections and testing activities.
Production & Repair Support
- Provide technical feedback to project managers, estimators, and repair personnel.
- Communicate abnormal findings that may affect repair scope or customer quotations.
- Support production teams with test interpretation and troubleshooting assistance.
- Assist with verification testing following repair activities when required.
Calibration & Equipment Care
- Maintain testing instruments in proper working condition.
- Verify calibration status of testing equipment prior to use.
- Report damaged or out-of-calibration equipment to QA leadership.
- Follow all equipment maintenance and storage procedures.
Safety Compliance
- Follow all electrical safety procedures including NFPA 70E requirements.
- Utilize proper PPE during all testing activities.
- Perform testing in accordance with lockout/tagout and energized work practices.
- Maintain a safe and organized work area.